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VTM-400 Copper Wire Recycling Machine

VTM-400 Copper Wire Recycling Machine

Copper wire recycling machines are essential equipment for processing and recycling waste wires. After crushing the waste cables and wires, an air classifier separates the copper particles from the plastic sheath. Dust generated during the production proc

  • Capacity: 150kg/h-200kg/h
  • Raw Materials: Industrial cables, scrap wires, miscellaneous wires of all kinds, etc.
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Product Details

In our daily lives, we see many discarded electrical wires piled up with nowhere to be stored. They take up a lot of space, and manually dismantling these cables is inefficient, significantly reducing production capacity. Responding to societal needs and development, a new type of copper wire recycling machine has been innovatively invented. Various types of cable wire recycling machines are constantly being updated and improved. They greatly enhance utilization value and bring significant convenience to the subsequent recycling and reuse of waste copper and plastics.




Copper wire recycling machines are essential equipment for processing and recycling waste wires. After crushing the waste cables and wires, an air classifier separates the copper particles from the plastic sheath. Dust generated during the production process is collected by a dust removal system. 

VTM-400 Copper Wire Recycling Machine

The copper wire recycling machine is suitable for various types of wires and cables, household appliance wires, communication lines, computer wires, waste charger wires, miscellaneous wires, and other waste wires that are not suitable for processing.


Types of cable raw materials suitable for VTM-400 Cable Wire Recycling Machine
Copper particles and plastic separated by the VTM-400 Cable Wire Recycling Machine
 

Technological Process

The copper wire recycling machine consists of a feeding machine, a chain conveyor, a crusher, an air classifier, and a pulse dust collector. It features convenient operation, safety and reliability, and efficient and stable operation.

Copper Wire Recycling Machine Process Flow Chart
  1. Waste cables undergo initial manual screening to remove iron blocks, magnetic blocks, and slightly larger debris like light switches. The cables are then fed into a shredder to be shredded into 2-3cm segments. Immediately afterwards, they are conveyed to the main crusher via a belt conveyor.
  2. The crusher's primary task is to break the waste cables into granules, thus meeting the requirements for subsequent copper and plastic sorting. Waste cables and wires fall into the crushing chamber from the inlet hopper. The crushing chamber consists of a fixed blade and a rotor. Rotary blades are mounted on the rotor. The waste wires are rapidly crushed by the rotating and fixed blades on the rotor.
  3. The crushed raw material particles are then subjected to centrifugal force. They pass through a filter screen into a pellet hopper for collecting finished particles. The pellet hopper can be emptied using an induced draft fan. The filter screen, installed at the bottom of the crusher, accommodates various particle sizes.
  4. The particles are then subjected to airflow separation, with a blower blowing the raw material from the pellet hopper upwards. By adjusting the airflow, heavier copper particles fall, while lighter materials like plastics are conveyed to the next sorting stage.
  5. If the raw materials are cleanly separated, they undergo grinding and vibrating screening to further separate the copper and plastic. The finer copper and plastic particles enter the screening bed and separation table. The fan airflow needs to be adjusted according to the different materials.
  6. The entire copper wire recycling machine has three outlets: a pure copper outlet, a waste plastic outlet, and a dust outlet. Pure copper, after being screened by the vibrating screen, is fed into the finished product loading trolley through the pure copper outlet. The copper particles are then processed into copper ingots using an automatic briquetting machine and sent to a smelting furnace for further processing. Waste plastics can be fed into the next process, plastic granulation, thus achieving resource recycling.

Parameters

Size 2600mmx1800mmx2500mm
Total Power 26kw
Weight 1600kg
Power Consumption 20kw/h
Voltage 380Ⅴ50HZ
Production Capacity 150-200Kg/h
Configuration Front vibrating screen, rear vibrating screen, cooling, sorting frequency converter control, blowing frequency converter control, air intake filter filtration

Advantageous

  1. The entire set of equipment boasts strong crushing and sorting capabilities, achieving high purity in the recycled materials.
  2. It features a compact structure, unique layout, energy efficiency, environmental friendliness, high sorting rate, and convenient installation.
  3. The crusher employs a dual structure: a roller type and a blade type. It offers large processing capacity and convenient operation.
  4. The entire set of equipment integrates the crusher, sorting equipment, and dust removal equipment in a platform-combined configuration. This facilitates movement and transportation, increasing the equipment's flexibility.
  5. The return material system allows for secondary crushing of semi-finished products, ensuring the separation of metals and non-metals.
  6. The dust outlet uses sealed plastic bags to package the dust. The system features enclosed pneumatic conveying, enclosed pneumatic conveying pipelines, and enclosed crushing and grinding systems, eliminating the need for a separate dust collection device.
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