The scrap electric motor recycling machine is primarily designed to separate the copper wire and silicon steel sheets from scrap motors, facilitating their subsequent recycling. This equipment utilises hydraulic principles and offers the advantages...
Capacity: 400-600 kg/hour
Raw Materials: Three-phase asynchronous motors, single-phase motors, variable-frequency motors, gear motors, etc.
The scrap electric motor recycling machine is primarily designed to separate the copper wire and silicon steel sheets from scrap motors, facilitating their subsequent recycling. This equipment utilises hydraulic principles and offers the advantages of high efficiency, ease of use and a high recovery rate.
In industrial production and everyday life, electric motors, as a key type of power equipment, are widely used across various sectors. With the continuous evolution of technology, the generation of large quantities of end-of-life electric motors has become a significant issue. If these motors are simply discarded or dismantled in a haphazard manner, it will not only result in the waste of valuable resources such as metals and rare earth elements, but may also lead to environmental pollution. However, if end-of-life electric motors are properly managed, their value can be realised through innovative recycling and reuse. Consequently, end-of-life electric motor recycling machines can efficiently recycle and reuse these motors, allowing them to truly ‘be given a new lease of life’.
The complete production line comprises a range of recycling and dismantling equipment, including stator dismantling machines, shredders, integrated dismantling units and motor coil dismantling machines. It is suitable for a wide variety of materials, such as three-phase induction motors, single-phase motors, variable-frequency motors, gear motors, water pump motors, hoist motors, servo motors, high-voltage motors and explosion-proof motors.
The motor recycling machine is compatible with brushless motors, brushed motors, permanent magnet motors, DC motors and AC motors; single-phase motors and three-phase motors; AC commutators; induction motors; reluctance motors; synchronous motors; stepper motors and servo motors, etc.
Technological Process
The following is a list of common dismantling equipment used in a complete set of scrap motor recycling machinery:
Copper cutting machine
Primarily used to cut the copper wires at one end of the stator. It utilises a hydraulic system to cut the copper wires quickly and precisely, preparing them for subsequent dismantling work.
Copper-pulling machine
This machine must be used in conjunction with the copper-cutting machine. It pulls the severed copper wires out from the other end of the stator. It also utilises hydraulic principles to extract the copper wires quickly and efficiently.
Stator dismantling machine
Specifically designed to dismantle the copper wires and silicon steel laminations within the motor stator. It replaces manual dismantling, improving dismantling efficiency whilst ensuring the quality of the dismantling process.
Rotor Shredder
Primarily used to shred motor rotors. It can also process various types of rotors, such as those from air conditioners and washing machines. The shredder operates on the principle of dual-shaft, low-speed shearing. It drives two rollers, each fitted with staggered blades, independently. The two rollers rotate in opposite directions; when large scrap motor housings are fed into the inlet, they are forcibly shredded by immense shearing and tearing forces. The shredded rotor material can then be further recycled.
Integrated Automatic Dismantling Equipment
This unit integrates multiple functions, including copper shearing, copper extraction and cutting. It enables the fully automatic dismantling of waste electric motors. The equipment offers advantages such as high efficiency, stability and convenience. It is suitable for the large-scale recycling and processing of waste electric motors.
Motor Coil Dismantling Machine
A specialised machine designed for dismantling motor coils. It can quickly and efficiently separate the copper wire from motor coils. It is suitable for dismantling motor coils from a wide range of electrical appliances.
Parameters
Model
MRM-1000
Processing Capacity
500–600 units per hour
Electric motor
0.5kW~132kW
Operating Parameters
1000r/min
Energy Consumption Indicators
The hourly power consumption per unit is approximately 0.75 kWh
Recovery Rate
Copper wire extraction rate ≥ 98 per cent; intact silicon steel sheet extraction rate ≥ 95 per cent
Voltage
380V
Frequency
50Hz/60Hz
Advantageous
High-efficiency production:Mechanised dismantling is significantly faster than manual processing. A traditional worker can dismantle only 1–2 large electric motors per day. Specialised equipment enables continuous operation, boosting production efficiency several-fold. This substantially shortens the motor recycling and processing cycle.
Precise separation:Through a combination of physical dismantling and crushing, along with various sorting equipment, the process efficiently separates copper windings, aluminium casings/rotors, silicon steel laminations and cast iron. Metal recovery rates exceed 96 per cent, maximising the recovery of residual materials.
Reduced Dismantling Costs: The motor recycling machine requires only one operator, replacing several skilled technicians. This saves approximately 40 per cent in labour and time costs. It also minimises metal contamination losses caused by manual dismantling, thereby increasing the selling price of valuable materials.
High adaptability:The equipment typically features a wide range of adjustment capabilities. It is compatible with dismantling requirements for motors of different power ratings and models. It is equipped with overload protection, ensuring stable and durable operation.
Safe and environmentally friendly:The use of enclosed or low-noise designs effectively suppresses dust and noise pollution. It eliminates the risk of sparks generated by manual cutting and the potential hazards of insulating oil leaks.
In today’s era of rapid development in new energy, the scrap motor recycling industry is quietly emerging as a new venture opportunity. According to incomplete statistics, the total volume of scrap motors generated globally each year exceeds 80 million to
Electric and motor recycling machines are specialised equipment designed to dismantle and crush scrap motor rotors and extract copper wire (including rotor crushers, rotor copper stripping machines, etc.).
The electric motor dismantling machine is a piece of equipment specifically designed to strip copper wire from motor stators. This machine offers advantages such as ease of operation, high production efficiency and rapid dismantling.
The motor stator copper extraction machine is a piece of mechanical equipment specifically designed to extract copper wire from motor stators. It is widely used in the fields of motor repair, dismantling and recycling, and remanufacturing.
The scrap electric motor recycling machine is primarily designed to separate the copper wire and silicon steel sheets from scrap motors, facilitating their subsequent recycling. This equipment utilises hydraulic principles and offers the advantages...
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The recycling of end-of-life electric motors is a project of significant importance for resource recovery. With the widespread use of electric motors in various types of equipment, the number of end-of-life motors generated is set to increase.
The recycling of end-of-life electric motors refers to the process of sorting, collecting, dismantling, shredding and otherwise recycling motors that have reached the end of their service life.
Many machines rely on electric motors. As the power source for a wide range of mechanical equipment, a large number of end-of-life motors are generated every year. Motors contain a variety of metallic materials, such as copper wire.
Every year, a vast quantity of waste electric motors is generated worldwide, primarily resulting from the replacement of industrial production equipment, the end-of-life of domestic appliances, and the decommissioning of vehicles.
The copper content of an electric motor is approximately 8–10% of its total weight. For example, from a 100-kilogram motor, approximately 8–10 kg of copper can be recovered. This estimate is based on the generally accepted range of copper content within t
The prospects for the recycling of end-of-life electric motors are promising, driven by both global resource constraints and environmental policies. As the number of electric motors in circulation continues to grow, and their end-of-life cycle gradually a